How to Create a Bespoke Jigsaw Puzzle

All of our products are individually created in-house, using up-to-date digital printing and finished using handcrafted, traditional methods.

Stage One

Specially designed software configures the image/photo you send us to our template.

We can design the box for you, or we can provide blank templates for your graphic designer to create their own box artwork. Data is then transferred to our leading edge, top of the range printer to print jigsaw and box lid.

Stage Two

Manual production process. First image is glued with adhesive and hand pressed onto recycled Millboard, before being left to rest and dry.

Then the heavy work begins! The puzzles are carefully stamped out, one at a time, on a hand fed platen machine, each keeping its own identity throughout the process. Mindful eyes maintain the quality checks at each stage of production as the pieces are scrambled into a polybag and heat sealed.

Stage Three

Jigsaw to correct packaging! Your puzzle guide print is folded and placed next to your bagged puzzle which is then packed into the appropriate box. Your order is then boxed in a sturdy cardboard carton ready for dispatch.

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